激光抛光中金属表面的建模及仿真
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国家自然科学基金项目(No.51775166)资助


Modeling and simulation of metal surface in laser polishing
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    摘要:

    为了更好地研究激光抛光的作用机理,基于高斯热源对材料表面形貌的变化过程进行了数学建模分析,对表面形貌模型进行了理论表述,使用三种模型的二维投影进行曲线积分的方法拟合材料表面轮廓,提出利用计算过渡表面的方法,将建模对象由单峰扩大到了整个光斑范围,利用外法线方向受定向激光辐照后升温去材的方法拟合表面的z轴向变化,通过z轴的变化来预测抛光后的表面粗糙度。最后使用ANSYS对不同形貌的材料表面进行激光辐照仿真,得出各种表面情况下温度随时间变化的情况,不同的材料表面形貌对抛光效果有很大影响。

    Abstract:

    In order to better study the mechanism of laser polishing,the mechanism of laser polishing based on Gauss heat source is introduced.The mathematical modeling and analysis of the change process of material surface topography are carried out.The surface topography model is described theoretically.The curve integral method of two-dimensional projection of three models is used to fit the material surface profile,and the method of calculating transition surface is proposed.The modeling object is extended from a single peak to the whole facula range.The z-axis change of the surface is fitted by the method of heating and stripping after the external normal direction irradiated by directional energy.The surface roughness after polishing is predicted by the change of z-axis.Laser irradiation simulation was carried out using ANSYS to simulate the surface of materials with different morphologies.The results show that the temperature changes with time under various surface conditions and different surface morphologies of materials have a great influence on polishing effect.

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王涛,王杰,姚涛,沈永辉,邢奔.激光抛光中金属表面的建模及仿真[J].激光与红外,2019,49(9):1068~1074
WANG Tao, WANG Jie, YAO Tao, SHEN Yong-hui, XING Ben. Modeling and simulation of metal surface in laser polishing[J]. LASER & INFRARED,2019,49(9):1068~1074

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  • 在线发布日期: 2019-09-25
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