有限元仿真激光焊接亚微米尺度一维氧化锌
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国家自然科学基金(No.50975271)资助


Finite element simulation of laser welding one dimensional sub-micrometer ZnO
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    摘要:

    采用ANSYS有限元软件仿真激光对接焊直径从200~1000 nm、长5 μm的一维氧化锌材料,得到了温度和熔池分布。针对500 nm的一维氧化锌材料,若在焊缝处形成不同深度的熔池,焊接时间每降一倍,激光功率需提高0.5倍。以熔池达到接合处截面面积的50%为仿真目标,对不同直径的一维氧化锌材料和聚焦光斑离焦量进行了仿真,随着材料直径的增大,焊接时间近似呈指数增大,而激光功率近似呈指数衰减;无论正负离焦,随着离焦量的增大,所需激光功率在氧化锌直径减小时急剧增加;当负离焦时,随着离焦量的增大,所需激光焊接时间在氧化锌直径增大时显著降低,但正离焦时,变化不显著。

    Abstract:

    Finite element software ANSYS is used to simulate laser straight welding one dimensional ZnO with diameter from 200 nm to 1000 nm and 5 μm length,the distribution of temperature and melting pool is obtained.For one dimensional ZnO with 500 nm diameter,the laser power should be increased by 0.5 time as welding time was reduced to half in order to form different depth of melting pool at the joint.The situation in which diameters of one dimensional ZnO and defocus distance of the focus points are different is simulated to form the 50% interface area of the melting pool.The needed power exponentially decays and the needed welding time exponentially grows as the material′s diameter increases.No matter positive or negative defocus,with the increase of the defocus distance the needed laser power increases evidently as the diameter of ZnO decreases.In the case of negative defocus,with the increase of the focus distance,the needed laser welding time falls remarkably as the diameter of ZnO increases,however,in the case of positive defocus,the needed welding time almost unchanged.

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焦扬,李静,黄文浩,张恭轩.有限元仿真激光焊接亚微米尺度一维氧化锌[J].激光与红外,2011,41(7):766~769
JIAO Yang, LI Jing, HUANG Wen-hao, ZHAMNG Gong-xuan. Finite element simulation of laser welding one dimensional sub-micrometer ZnO[J]. LASER & INFRARED,2011,41(7):766~769

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