体能量密度对Ni60/WC激光近净成型形貌和性能的影响
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福建工程学院科研启动基金项目(No.GY-Z18163);福建省增材制造创新中心开放基金项目(No.ZCZZ20-04);第三批福建省特殊支持“双百计划”人才项目(闽委人才2018-5号)资助。


The influence of energy density on the morphology and performance of Ni60/WC laser engineered net shaping
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    摘要:

    研究了体能量密度,及相同体能量密度下不同送粉工艺组合对LENS(Laser Engineered Net Shaping)制备的Ni60/WC样件的尺寸精度、缺陷率、显微硬度以及摩擦磨损性能的影响。研究发现,能量密度的升高使成型效率逐步上升;相同能量密度下,通过调控粉盘转速和气流量可以使成型效率提高。在能量密度333J/mm3、粉盘转速6 rpm、气流量6 L/min的工艺下,获得了最高成型效率,最大高度为227mm。在能量密度283J/mm3、粉盘转速6 rpm、气流量4 L/min的工艺下,获得最优机械性能,磨损率为3604μm3 N-1mm-1。当能量密度为291J/mm3时样块的显微硬度最大,为681 HRC,当能量密度为291J/mm3时,缺陷率最小,为007。

    Abstract:

    In this study,the parts have been successfully fabricated by Laser Engineered Net Shaping(LENS)based on Ni60/WC composite powder,the influence of energy density and different powder feeding process combinations under the same energy density on the dimensional accuracy,defect rate,microhardness and friction and wear properties of the parts were studied.The results revealed that the increase of energy density gradually increases the molding efficiency and the molding efficiency can be improved by adjusting the powder feeding rate and the gas flow rate under the same energy density.Under the process of energy density 333 J/mm3,powder feeding rate 6 rpm,and gas flow rate 6 L/min,the highest molding efficiency is obtained,and the maximum height is 22.7mm.The optimal mechanical properties were obtained with an energy density of 283 J/mm3,powder feeding rate of 6 rpm and gas flow rate of 4 L/min and the wear rate was 36.04μm3 N -1mm -1.When the energy density is 291 J/mm3,the microhardness of the part is the largest,which is 68.1 HRC.When the energy density is 291 J/mm3,the defect rate is the smallest,which is 0.07%.

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江吉彬,刘畅,汤绍钊,黄旭,练国富,陈昌荣,冯美艳.体能量密度对Ni60/WC激光近净成型形貌和性能的影响[J].激光与红外,2021,51(9):1165~1173
JIANG Ji-bin, LIU Chang, TANG Shao-zhao, HUANG Xu, LIAN Guo-fu, CHEN Chang-rong, FENG Mei-yan. The influence of energy density on the morphology and performance of Ni60/WC laser engineered net shaping[J]. LASER & INFRARED,2021,51(9):1165~1173

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  • 最后修改日期:2021-01-14
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  • 在线发布日期: 2021-10-09
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