镍基单晶高温合金水导激光钻孔工艺特性研究
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国家自然科学基金项目(No.51875558)资助。


Research on process characteristic of Ni based single crystal superalloy by water jet guided laser drilling
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    摘要:

    为了探究不同激光功率及扫描速度下水导激光加工技术对镍基单晶高温合金加工微孔的影响规律及规律形成机理。使用自主研发的水导激光加工平台对镍基单晶高温合金CMSX-4在不同激光功率及扫描速度下进行1mm微孔的加工。然后采用白光干涉仪、扫描电子显微镜和Vision64软件获得微孔加工时间、孔径、圆度、锥度及重铸层厚度随不同激光功率及扫描速度的变化规律,并研究变化规律的形成机理。结果表明,加工时间、锥度及重铸层厚度与激光能量强度有关。随着激光能量强度的增大,加工时间缩短,锥度变小,重铸层厚度变小。孔径和圆度受激光能量强度及其在材料表面分布的影响。仅当激光能量作用范围控制在水束直径范围下时,孔径及圆度相应获得较好的加工质量。

    Abstract:

    In order to explore the influence law and formation mechanism of water jet guided laser processing(WJGLP)technology on the processing of micro holes in nickel based single crystal superalloy under different laser powers and scanning speeds,a self developed WJGLP platform is used to process 1mm micro holes of nickel based single crystal superalloy CMSX 4 under different laser powers and scanning speeds.Then,the white light interferometer(WLI),scanning electron microscope(SEM)and Vision64 software were used to obtain the variation of processing time,pore size,roundness,taper and recast layer thickness with different laser power and scanning speed,and to study the formation mechanism of the change rule.The results show that processing time,taper and recast layer thickness are related to laser energy intensity.With the increase of laser energy intensity,the processing time is shortened,the taper becomes smaller,and the thickness of recast layer becomes smaller.The aperture and roundness are affected by laser energy intensity and its distribution on the material surface.Only when the laser energy range is controlled in the water beam diameter range,the aperture and roundness can obtain better processing quality.

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梁金盛 ,乔红超 ,曹治赫 ,张旖诺,赵吉宾 ,于永飞.镍基单晶高温合金水导激光钻孔工艺特性研究[J].激光与红外,2022,52(7):986~993
LIANG Jin-sheng, QIAO Hong-chao, CAO Zhi-he, ZHANG Yi-nuo, ZHAO Ji-bin, YU Yong-fei. Research on process characteristic of Ni based single crystal superalloy by water jet guided laser drilling[J]. LASER & INFRARED,2022,52(7):986~993

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  • 在线发布日期: 2022-07-12
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