飞秒激光烧蚀齿面表层构态分析及其控制研究
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国家自然科学基金项目(No.51975192);湖南省教育厅科学研究优秀青年项目(No.22B0994);湖南省自然科学基金(No.2023JJ50207;No.2021JJ30214;No.2021JJ50042)资助。


Research on femtosecond laser ablation of tooth surface configuration analysis and its control study
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    摘要:

    为了分析飞秒激光烧蚀面齿轮齿面表层构成及其形态影响,本文针对面齿轮材料18Cr2Ni4WA,通过建立双温传热模型,模型采用向后有限差分法进行飞秒激光烧蚀数值模拟,研究飞秒激光烧蚀齿面的加工过程,分析能量密度对重铸层和热影响层的影响规律。结果显示:能量密度由173J/cm2增加至433J/cm2,重铸层厚度从068μm增加到102μm,热影响层厚度从096μm增加到135μm。针对重铸层的控制,本文实施了对面齿轮齿面的二次加工,实验结果表明:采用能量密度173J/cm2对齿面进行二次加工,加工后的齿面几乎没有重铸物残留,齿面平均粗糙度由0365μm降到了0185μm,有效地改善了面齿轮的加工质量,为提高飞秒激光精微烧蚀面齿轮精度提供了有益参考。

    Abstract:

    In this paper,a double temperature heat transfer model for the gear material 18Cr2Ni4WA is established in order to analyze the composition and morphological influence of femtosecond laser ablation surface of gear tooth surface.The numerical simulation of femtosecond laser ablation surface is carried out using backward finite difference method to study the machining process of femtosecond laser ablation surface,and the influence law of energy density on recast layer and heat affected layer is analyzed.The results show that the energy density increases from 1.73 J/cm2 to 4.33 J/cm2,the thickness of recasting layer increases from 0.68μmto 1.02μm,and the thickness of heat affected layer increases from 0.96μmto 1.35μm.Aiming at the control of recast layer,a secondary machining of opposite gear tooth surface is implemented,and the experimental results show that when the energy density of 1.73J/cm2 is used for secondary machining of the tooth surface,there is almost no recast residue;and the average roughness of the tooth surface decreases from 0.365μmto 0.185μm,which effectively improves the machining quality of the tooth surface gear,and provides a useful reference for improving the precision of femtosecond laser ablation surface gear.

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徐海军,明兴祖,李湾,颜敏,吴陶,李楚莹.飞秒激光烧蚀齿面表层构态分析及其控制研究[J].激光与红外,2024,54(1):63~71
XU Hai-jun, MING Xing-zu, LI Wan, YAN Min, WU Tao, LI Chu-ying. Research on femtosecond laser ablation of tooth surface configuration analysis and its control study[J]. LASER & INFRARED,2024,54(1):63~71

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  • 在线发布日期: 2024-01-23
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