基于红外连续变焦机构尺寸链构建与公差设计
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Construction of dimension chain and tolerance design based on infrared continuous zoom mechanism
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    摘要:

    在产品结构设计中,沿袭已有产品或者凭借已有经验是一种普遍存在的现象,红外热像仪连续变焦机构光轴跳动超差一直是业内的难题,而其跳动量的大小直接影响着系统的性能指标。本文以导杆式两组元联动连续变焦机构为例,首先从装配角度分析影响连续变焦机构光轴跳动的因素,然后通过分析关联尺寸,依据尺寸链原理,构建了层次清晰、合理正确的装配尺寸链模型,再通过光机参数转化,确定尺寸链中封闭环的公差,最后依据公差设计原理,对尺寸链中各个组成环进行公差分配,并通过公差分析的方式,核算封闭环的极限偏差,确保各组成环的公差设计正确、无误。

    Abstract:

    In the product structure design,along the existing products or by virtue of the existing experience is a common phenomenon,infrared thermal imaging camera continuous zoom mechanism optical axis jump overrun has been the industry′s problem,and the size of its jump directly affects the system′s performance indicators.In this paper,Taking the guide rod two component linkage continuous zoom mechanism as an example,the factors affecting the runout of the optical axis of the continuous zoom mechanism are firstly analyzed from the perspective of assembly,and then a clear,reasonable and correct assembly dimension chain model is constructed based on the principle of dimension chain by analyzing the associated dimensions.Then,through the transformation of optical machine parameters,the tolerance of the closed ring in the dimensional chain is determined.Finally,based on the principle of tolerance design,the tolerance of each component ring in the dimensional chain is assigned,and the limit deviation of the closed ring is accounted for by means of tolerance analysis,so as to ensure that the tolerance design of each component ring is correct and error free.

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梁娟峰,陈硕,范翔,阚博涵.基于红外连续变焦机构尺寸链构建与公差设计[J].激光与红外,2024,54(8):1250~1257
LIANG Juan-feng, CHEN Shuo, FAN Xiang, KAN Bo-han. Construction of dimension chain and tolerance design based on infrared continuous zoom mechanism[J]. LASER & INFRARED,2024,54(8):1250~1257

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  • 在线发布日期: 2024-08-21
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