面齿轮飞秒激光精修工艺参数优化实验研究
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广东省普通高校重点领域专项项目(No.2023ZDZX3050;No.2023ZDZX3051);广东省普通高校青年创新项目(No.2023KQNCX137);湖南省教育厅科学研究优秀青年项目(No.22B0994);湖南省自然科学基金项目(No.2023JJ50207);国家自然科学基金项目(No.51975192)资助。


Experimental study on the optimization of process parameters for femtosecond laser finishing of face gears
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    摘要:

    飞秒激光精修面齿轮材料18Cr2Ni4WA的烧蚀区域表面形貌与激光工艺参数直接相关。为了获得更好的烧蚀区域表面形貌,设计三因素三水平的正交试验,并通过信噪比分析激光重复频率、能量密度和扫描速度对烧蚀区域深度和表面粗糙度的影响,获得了单一响应目标最佳时的工艺参数组合。结合灰色关联法综合优化两个响应目标,得到最优的工艺参数组合为重复频率200kHz,能量密度35J/cm2,扫描速度110mm/s。通过最优工艺参数验证试验,发现优化后的表面形貌综合质量更佳,证明了灰色关联法多响应目标优化的可靠性,为改善飞秒激光精微加工面齿轮材料表面形貌质量提供了一种有效方法。

    Abstract:

    The surface morphology of the ablation region of femtosecond laser finishing surface gear material 18Cr2Ni4WA is directly related to the laser process parameters.In order to obtain a better surface topography of the ablation region,a three factor,three level orthogonal test is designed,and the effects of laser repetition frequency,energy density and scanning speed on the depth of the ablation region and surface roughness are analyzed by signal to noise ratio,and the optimal combination of process parameters is obtained with a single response target.Combining the grey correlation method to optimize the two response targets,the optimal process parameter combinations are obtained as 200 kHz repetition frequency,3.5 J/cm2 energy density,and 110mm/s scanning speed,and the optimal process parameter validation test shows that the optimized surface topography has a better overall quality,which proves the reliability of the grey correlation method of multi response optimization,and provides a method to improve the quality of surface topography for the femtosecond laser micromachined face gears.This proves the reliability of the grey correlation method and provides an effective method to improve the surface topography of femtosecond laser micromachined gears.

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明兴祖,李楚莹,李湾,杨向东,周春英,陈伟全.面齿轮飞秒激光精修工艺参数优化实验研究[J].激光与红外,2024,54(12):1834~1840
MING Xing-zu, LI Chu-ying, LI Wan, YANG Xiang-dong, ZHOU Chun-ying, CHEN Wei-quan. Experimental study on the optimization of process parameters for femtosecond laser finishing of face gears[J]. LASER & INFRARED,2024,54(12):1834~1840

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  • 在线发布日期: 2024-12-12
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