激光功率对激光熔覆热输运影响的数值仿真
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贵州省自然科学重点基金项目(No.黔科合基础-ZK[2023]重点017);贵州大学研究生创新人才计划项目(No.202203)资助。


Numerical simulation of the effect of laser power on heat transport in laser cladding
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    摘要:

    激光熔覆因其优点显著而深受零件修复和涂层制备等领域的青睐。其熔覆质量受颇多工艺参数影响,其中激光功率决定了熔池的热输入而直接影响热输运。创建激光熔覆三维数值模型来探究激光功率对热输运的影响,实验验证了模型的有效性,并且分析证明了模型的网格无关性。结果表明:不同激光功率下熔池达到动态平衡所需时间一致;熔池内温度变化趋势近似相同,峰值温度随着激光功率的增大而升高,激光功率为600W时的峰值温度较700W和800W低约11和22;三种功率下的熔池均具有由内向外的环形流动模式,流速随激光功率的增大而增大。

    Abstract:

    Laser cladding is favored in the fields of parts repair and coating preparation due to its significant advantages.The quality of laser cladding is affected by a number of process parameters,among which the laser power determines the heat input of the molten pool and directly affects the heat transport.In order to explore the influence of laser power on heat transport,a three dimensional heat transport model of laser cladding is established,and the reliability of the model is experimentally verified,and the grid independence of the model is analytically demonstrated.The results show that under different laser powers,the time required for the molten pool to reach dynamic equilibrium is consistent,and the trend of temperature change in the molten pool is approximately the same.The peak temperature rises with the increase of laser power,and the peak temperature at 600 W is about 11% and 22% lower than that at 700 W and 800 W,respectively.The molten pool under the three powers has an annular flow mode from the inside to the outside,and the velocity of liquid metal increases with the increase of laser power.

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曾令兰,任松,雷朝娇.激光功率对激光熔覆热输运影响的数值仿真[J].激光与红外,2024,54(12):1850~1856
ZENG Ling-lan, REN Song, LEI Chao-jiao. Numerical simulation of the effect of laser power on heat transport in laser cladding[J]. LASER & INFRARED,2024,54(12):1850~1856

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  • 最后修改日期:2024-05-08
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  • 在线发布日期: 2024-12-12
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