激光视觉引导的智能焊缝识别方法
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贵州省自然科学基金项目(No.黔科合基础-ZK[2023]一般055);贵州省科技支撑计划项目(No.黔科合支撑[2023]一般465)资助。


Intelligent weld recognition with laser vision guidance
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    摘要:

    焊缝识别是实现自动化焊接的重要步骤,针对现有焊缝识别算法中缺少可自动识别多种焊缝的高效识别方法的问题,本文提出一种针对多种焊缝类型的激光视觉引导的焊缝识别算法。采用激光视觉系统采集得到焊缝点云图像,通过点云预处理去除无效点云,改进点云分割及拟合算法快速分割焊缝各特征区域,最后由分割拟合得到直线模型对焊缝接头进行自主分类,实现焊缝特征点的直接提取。通过对不同类型焊缝特征点提取测试,结果表明,本文算法识别对接、角接、T接、搭接接头特征点误差均小于07mm,双特征线焊缝识别时间小于063s,在满足焊接生产需求的同时解决了多类型焊缝识别问题,提高了焊接智能化程度。

    Abstract:

    Welding seam identification is an important step to realize automatic welding.In view of the lack of automatic identification methods in the existing weld recognition algorithm,an algorithm of weld recognition based on laser vision guidance for various types of welds is proposed.The point cloud image of the weld seam is collected using a laser vision system,and invalid point clouds are removed through point cloud preprocessing.The point cloud segmentation and fitting algorithm is improved to quickly segment the feature areas of the weld seam.And the straight line models are obtained through segmentation and fitting to autonomously classify the weld seam joints,achieving direct extraction of weld seam feature points.Through testing the extraction of feature points for different types of weld seams,the results show that the algorithm in this paper has an error of less than 0.7mm in identifying feature points for butt joints,corner joints,T joints,and lap joint,and the identification time of the double characteristic line weld is less than 0.63 s,which not only meets the demand of welding production,but also solves the problem of multi type welding seam identification and improves the degree of welding intelligence.

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王梦莹,陆安江,赵文培,李庞跃,姚依莹,马青青,彭熙舜,张正平.激光视觉引导的智能焊缝识别方法[J].激光与红外,2025,55(3):350~358
WANG Meng-ying, LU An-jiang, ZHAO Wen-pei, LI Pang-yue, YAO Yi-ying, MA Qing-qing, PENG Xi-shun, ZHANG Zheng-ping. Intelligent weld recognition with laser vision guidance[J]. LASER & INFRARED,2025,55(3):350~358

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  • 在线发布日期: 2025-03-14
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