飞秒激光烧蚀模型与面齿轮形貌特征研究
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广东省普通高校重点领域专项项目(No.2023ZDZX3050;No.2023ZDZX3051);湖南省自然科学基金项目(No.2023JJ50207);湖南省教育厅科学研究优秀青年项目(No.22B0994);国家自然科学基金资助项目(No.51975192)资助。


Research on femtosecond laser ablation model and morphology characteristics of face gear
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    摘要:

    飞秒激光加工成为当今研究复杂齿轮制造的新方向。本文通过面齿轮齿面网格划分方法,利用齿面三维模型测量计算每个节点处的激光入射角θ,建立飞秒激光加工齿面材料18Cr2Ni4WA的反射率、能量密度分布等烧蚀模型,研究椭圆形烧蚀光斑面积、烧蚀区面积,以及烧蚀凹坑深度等齿面形貌特征。通过模型仿真和实验结果分析表明,烧蚀光斑面积随θ的增大先缓慢增加,后快速增加;烧蚀区面积随激光功率P的增加而增加,随θ的增大,先慢速减小而后呈指数函数形式加速减小;烧蚀凹坑深度随着P的增加而增加,随θ增大而呈现近似线性降低。θ对齿面质量的影响程度要大于P,较小的θ,以及P为49W左右时齿面形貌较好,为提高面齿轮加工质量提供了技术支撑。

    Abstract:

    Femtosecond laser machining has become a new research direction for complex gear manufacturing.In this paper,the laser incidence angle θ at each node is measured and calculated by using the three dimensional model of the tooth surface,and the ablation model of the tooth surface material 18Cr2Ni4WA with femtosecond laser machining is established to study the ellipsoidal ablation spot area,ablation area,and the depth of ablation pit and other tooth surface topographic features.Through the model simulation and experimental results analysis,it is shown that the ablation spot area increases slowly at first and then rapidly with the increase of θ.And the area of ablation zone increases with the increase of laser power P,and decreases slowly at first and then accelerates exponentially with the increase of θ.The ablation pit depth increases with the increase of P and decreases approximately linearly with the increase of θ.The influence of θ on the tooth surface quality is greater than that of P.When the smaller θ and P is around 4.9 W,the better tooth surface morphology is achieved,which provides technical support for improving the machining quality of face gear.

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明兴祖,李湾,杨向东,伍昆军,樊滨瑞,刘金华,周旭.飞秒激光烧蚀模型与面齿轮形貌特征研究[J].激光与红外,2025,55(3):374~381
MING Xing-zu, LI Wan, YANG Xiang-dong, WU Kun-jun, FAN Bin-rui, LIU Jin-hua, ZHOU Xu. Research on femtosecond laser ablation model and morphology characteristics of face gear[J]. LASER & INFRARED,2025,55(3):374~381

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  • 在线发布日期: 2025-03-14
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