激光参数对复合绝缘子芯棒表面影响研究
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国家自然科学基金项目(No.51807110)资助。


Investigation of laser parameter effects on the surfacemorphology of composite insulator core rods
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    摘要:

    在复合绝缘子芯棒的激光表面处理过程中,不当的激光参数组合会引发能量积累时间过长,导致处理过程中表面出现碳化等不可逆损伤。为实现表面形貌可控改性并规避热损伤风险,本研究以玻璃纤维/环氧树脂拉挤芯棒为对象,构建三维有限元模型,仿真分析激光多参数耦合对表面温度场的影响规律,确定温度安全阈值;进一步通过试验结合二次响应曲面法(RSM),系统研究阈值范围内参数耦合效应对表面形貌的影响机制,实验结果表明:仿真温度场与实测结果相近,验证了模型可靠性;在有效阈值内功率与扫描速度(p<00001)对Ra的主效应显著,贡献率分别为273与510;二者交互作用显著(p=00018,贡献率118);速度二次项(p=00193)表明Ra随速度呈非线性变化,临界值65mm/s后变化趋缓;频率影响不显著(p>005)。

    Abstract:

    During the laser surface treatment of composite insulator cores,inappropriate laser parameter combinations can lead to excessive energy accumulation time,resulting in irreversible surface damage such as on the treated surface.To achieve controllable surface morphology modification and avoid thermal damage risks,a three dimensional finite element model is constructed using glass fiber/epoxy resin pultruded rods as the object.The influence law of multi parameter coupling of the laser on the surface temperature field is simulated and analyzed,and the temperature safety threshold is determined.Furthermore,the coupling effects of parameters within the threshold range on surface morphology are systematically investigated through experiments combined with the Response Surface Methodology (RSM).Results show that the simulated temperature fields are found to be similar to the measured results,validating the reliability of the model.Within effective thresholds,power and scanning speed (p<0.0001) significantly affect Ra with contribution rates of 27.3% and 51.0%,respectively.And their interaction shows significance (p=0.0018,contribution rate 11.8%).The speed quadratic term (p=0.0193) indicates Ra changes nonlinearly with speed,which gradually stabilized after the critical value of 65mm/s.The effect of frequency shows insignificant effects (p>0.05).

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黄秉钰,方春华,蔡勇,袁田,许文荣,赵彦华,苏首铝,张晋,刘叶颀.激光参数对复合绝缘子芯棒表面影响研究[J].激光与红外,2026,56(2):202~210
HUANG Bing-yu, FANG Chun-hua, CAI Yong, YUAN Tian, XU Wen-rong, ZHAO Yan-hua, SU Shou-lv, ZHANG Jin, LIU Ye-qi. Investigation of laser parameter effects on the surfacemorphology of composite insulator core rods[J]. LASER & INFRARED,2026,56(2):202~210

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  • 在线发布日期: 2026-02-10
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